PRODUCTS · BARCODE SCANNERS

Barcode scanners for industry, logistics and healthcare

Three questions decide which scanner fits: how harsh is the environment, how far away is the code, and does the device need to be cordless? OPAL advises across manufacturers and supplies, configures and supports handheld scanners, wearables and hazardous-area devices from Brady, Zebra, ProGlove, Bartec and other manufacturers.
DECISION GUIDE

Which scanner fits which application?

ApplicationWhat mattersSuitable series
Office, shipping, goods receipt at short distancesall-round reader, comfortable in presentation modeXenon Ultra 1960g / 1962g
Healthcare and laboratorydisinfectant-ready housing, quiet operationXenon Ultra Healthcare
Warehouse, manufacturing, chilled and frozen areasIP65 and IP68, 3 m drops, operation down to -30 °C when cordedGranit Ultra 2100i / 2105i, Zebra DS3608 / DS3678
High-bay racking, forklifts, loadinglong range up to 7.5 m (20 mil) or up to 32 m (100 mil)Granit Ultra XLR, Zebra DS3678-XR
Hands-free pickinglow weight, trigger on the finger or hand strapZebra RS5100 / RS2100, ProGlove MAI
Direct part marked components (DPM)DPM-capable engine, HD optics for small codesZebra DS3678-DP/DPX, Granit Ultra 2100i / 2105i
Hazardous areasapproval for Zone 1/21 or Zone 2/22Bartec BCS36xx ex / SC9
COMPARISON

The series compared

SeriesForm factorConnectivityMax. reading distanceSealingOperating temp.
Granit Ultra 2100i / 2105ipistol, ultra-ruggedcorded or Bluetooth7.5 m (XLR, 20 mil)IP65, IP68-30 °C (corded) to 50 °C
Xenon Ultra 1960g / 1962gpistol, all-roundcorded or Bluetooth1 m (standard range)IP520 °C to 50 °C
Zebra DS3608 / DS3678pistol, ultra-ruggedcorded or Bluetooth32 m (XR, 100 mil)IP65, IP68-30 °C (corded) to 50 °C
Zebra RS5100 / RS2100ring, back of handBluetoothstandard rangeIP65 / IP54RS2100: 0 °C to 50 °C
ProGlove MAIwearable with displayBLE 5.4, Wi-Fiabout 14 m (100 mil)IP65-10 °C to 50 °C
Bartec BCS36xx ex / SC9Ex pistol, smart scannercorded, Bluetooth, 5G12.2 m (SC9)IP65, SC9 IP68-20 °C to 50 °C (IS)

Reading distances refer to different code sizes and are only roughly comparable. Details on the series pages.

Source: manufacturer data sheets and product pages, as of October 2026. Subject to change; individual variants may differ. Prices and delivery times are available in the shop.
KNOW-HOW

What to know before you buy

1D or 2D?

1D barcodes such as EAN or Code 128 consist of bars, 2D codes such as DataMatrix or QR code of dots or squares and store more data in a small area. Anyone buying today almost always chooses a 2D imager: it reads both types, in any orientation and also from displays. 1D-only devices such as the Zebra LI3678 only make sense if 2D codes will definitely not come, for example GS1 DataMatrix in pharma and medtech.

Range and mil

How far a scanner reads depends on the code size. It is given in mil: 1 mil is a thousandth of an inch, i.e. 0.0254 mm, measured at the narrowest bar. A 20 mil code is typical for shipping labels, 100 mil for rack location signs at height. Variants are usually called HD (high density, close), SR (standard), XR or ER (extended) and XLR (very long).

Corded or cordless?

Corded scanners are cheaper, need no battery and often work across a wider temperature range in the cold. Cordless Bluetooth scanners offer freedom of movement; according to manufacturers, Class 1 devices reach up to 100 m line of sight. Chargers, spare batteries and whether Bluetooth interferes with Wi-Fi matter; some devices have a dedicated mode for this.

Sealing and ruggedness

The IEC 60529 rating describes protection against dust and water: IP52 means dust protected and protected against dripping water when tilted, IP65 dust-tight and protected against water jets, IP68 dust-tight and protected against continuous immersion under manufacturer conditions. Drop height and number of tumbles show how much a device withstands in daily use.

Direct part marks (DPM)

With DPM, the code is lasered, dot-peened or etched directly onto the part. Such codes have little contrast and often reflect; this requires special engines such as the DP and DPX variants of the Zebra DS3678 or the DPM-capable Granit Ultra scanners.

Explosion protection

In hazardous areas only devices with suitable approval may be used. Zones 1 and 21 require stricter devices than Zones 2 and 22; a Zone 1 device may generally also work in Zone 2. The operator’s risk assessment defines which zone applies.

FAQ

Frequently asked questions

Which barcode scanner is the right one?

It depends on three questions: environment (office, warehouse, cold, hazardous area), distance and size of the codes, and whether the device must be cordless. The decision guide above maps typical applications to suitable series.

What does mil mean?

1 mil is a thousandth of an inch, i.e. 0.0254 mm. It refers to the narrowest bar width of a barcode. The larger the value, the farther a scanner can read the code.

Which scanners are suitable for freezer warehouses?

Corded, the Granit Ultra 2100i and Zebra DS3608 are specified down to -30 °C; cordless, the Granit Ultra 2105i and Zebra DS3678 down to -20 °C. For wearables, a freezer battery is available for the Zebra RS5100. Zebra also recommends a heated holder against condensation in freezers.

How much does a barcode scanner cost?

Current prices and availability are in the OPAL Barcode Shop. For projects with many devices, accessories, configuration and service we prepare a quotation for you.

We need a replacement for an older device. Can OPAL help?

Yes. For older scanners, for example from Intermec or the Xenon XP and Granit XP series, we recommend the right successor and check which cables, holders and settings can still be used.

LEGACY DEVICES

Looking to replace a legacy device?

Tell us the model and application. We recommend the successor and, on request, handle configuration and replacement.

Not sure which scanner fits?

We advise across manufacturers and, on request, test with your own labels which device reads reliably in your process.